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Pneumatic Actuator Valve
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Ceramic Lined Flange Pneumatic Actuated Ball Valve Wear Resistant Double Acting For Pulp

Ceramic Lined Flange Pneumatic Actuated Ball Valve Wear Resistant Double Acting For Pulp

Brand Name: SONGO
MOQ: 1 Piece
Price: USD $135/Piece
Payment Terms: L/C,D/A,D/P,T/T,Western Union
Supply Ability: 5000-10,000Pieces/Month
Detail Information
Certification:
CE , API , SIL , ISO 9001 , TS , RoHS , EAC
Body:
Carbon Steel(WCB), Stainless Steel 304/316
Pressure Range:
DIN PN10, PN16, PN25, PN40, PN63, PN100; ANSI CL150, CL300, CL600; JIS 10K, 20K
Medium:
Silicone Powder, Alumina Powder, Dry Coal Ash, Lime Stone Powder, Cement, Pulverized Coal Injection, Magnesium Powder, Quartz Sand, Metallurgical Dust, Petroleum Solid Catalyst, Kaolin
Size Range:
DN15~DN300/ ANSI 1/2"~12"
Temperature:
-40°C~+500°C
Connection Type:
Flange
Flange Standard:
EN1092-1, ASME B16.5, JIS B2220
F-to-F Standard:
ASME B16.10, EN558-1
Inspection&Test:
API 598
Material:
>99% Al2O3, ZrO2, Si3N4, SSiC, STC
Operated:
Pneumatic Actuated
Actuator Parts:
Limit Switch Box , Proximity Switch , Positioner , Solenoid Valve , Air Filter Regulator , Declutchable Gear Box
Actuator Type:
Double Action, Spring Return(single Action)
Packaging Details:
Export Wooden Cases , Export Wooden Pallets , Carton Boxes
Highlight:

Flange Pneumatic Actuated Ball Valve

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Pulp Pneumatic Actuated Ball Valve

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Wear Resistant Pneumatic Ball Valve

Product Description

Descriptions And Features Of Forged Steel Ceramic Pneumatic Ball Valve:

SONGO pneumatic forged ceramic ball valve uses ceramics ball and lining. When applying to strong acid, strong alkali, slag, powder, grain, slurry, and all kinds of high-temperature, high corrosive and abrasive working condition, our ceramic ball valves have stable working performance and longer service life than metal seated ball valves no matter as on-off valves or flow control valves.

 

The forged ceramic ball valve with pneumatic actuator is three-pcs body design with flange connection. Material of body could be carbon steel or stainless steel according to working conditions or per customers' requirements. All wet parts include ball, seat and lining are all made of structure ceramics so that medium will not be in touch with body directly and valve body will not be corroded or abraded.

 

 

Design Features Of SONGO Pneumatic Actuator:

01) Actuator Body : Corrosion protected aluminium extruded body.
02) Movement Option : 2 Position 90° Turn , 2 Position 120° Turn , 2 Position 180° Turn , 3 Position 90° Turn , 3 Position 180° Turn.
03) Indicator : It is standard on all actuators.
04) Caps : Aluminium extruded caps provide maximum resistance against corrosion, caps are suitable for single and double acting actuators.
05) Stroke Adjustment : Permit adjustment of ± 5% in both directions.
06) Springs : Cartridge design and corrosion resistant springs.
07) Piston Bearing O-rings : Long lasting
08) Nuts and Bolts : Stainless steel and high resistance for corrosion.
09) Actuator Pistons : Aluminium injections. High quality o-rings and against corrosion.
10) Connections : Limit Switch Box , Proximity Switch , P/P Pneumatic Positioner ( Control Input Signal Is 0.20-1.03 Bar or 3-15 PSI ) , E/P Electro Pneumatic Positioner ( Control Input Signal Is 4-20mA ) , 3/2 Way Namur Solenoid Valve , 5/2 Way  Namur Solenoid Valve , Air Filter Regulator , Declutchable Gear Box , Ball Valve , Butterfly Valve , Plug Valve
11) Cycle Life : 1,000,000 Operations

 

 

Part Material Of Pneumatic Forged Ceramic Flange Ball Valve:

Ceramic Lined Flange Pneumatic Actuated Ball Valve Wear Resistant Double Acting For Pulp 0

No. Name Material No. Name Material
1 Body A105N, F304, F316, F316L 13 Gasket RPTFE
2 Adapter A105N, F304, F316, F316L 14 Sleeve F304/F316L/Hastelloy C276
3 Nut A194-2H/8 15 Packing PTFE/Graphite
4 Bolt A193-B7/B8 16 Gland F304/F316/F316L
5 Adapter Lining Ceramics 17 Stem 17-4PH/F304/F316L/Hastelloy C276
6 O-Ring VITON,VMQ 18 Gland Flange ASTM A351 CF8
7 O-Ring VITON,VMQ 19 Bolt ASTM A193-B7/B8
8 Seat Ceramics 20 Nut ASTM A194-2H/B8
9 O-Ring VITON,VMQ 21 Bolt SS304
10 Ball Ceramics 22 Yoke ASTM A351 CF8
11 Bushing Ceramics 23 Actuator Aluminum Alloy
12 O-Ring VITON,VMQ      
 

 

Structure Dimension Drawing Of Pneumatic Operated Three-pcs Ceramic Ball Valve:

Ceramic Lined Flange Pneumatic Actuated Ball Valve Wear Resistant Double Acting For Pulp 1
EN/DIN 1092-1, PN16, RF Dimension
Nominal Diameter NPS L ΦD ΦC N-M ΦR T f L1 L2 Pneumatic Actuator No.
DN15 1/2" 108 95 65 4-M12 45 16 2 171 83 AT-63
DN20 3/4" 117 105 75 4-M12 58 18 2 186 95.5 AT-75
DN25 1" 127 115 85 4-M12 68 18 2 206 103.5 AT-83
DN32 1-1/4" 140 140 100 4-M16 78 18 2 265 108 AT-92
DN40 1-1/2" 165 150 110 4-M16 88 18 3 272 121.5 AT-105
DN50 2" 178 165 125 4-M16 102 18 3 272 121.5 AT-105
DN65 2-1/2" 190 185 145 8-M16 122 20 3 304 142 AT-125
DN80 3" 203 200 160 8-M16 138 22 3 395 151 AT-140
DN100 4" 229 220 180 8-M16 158 24 3 462 174 AT-160
DN125 5" 356 250 210 8-M16 188 24 3 552 206 AT-190
DN150 6" 394 285 240 8-M20 212 26 3 556 226 AT-210
DN200 8" 457 340 295 12-M20 268 29 3 630 260 AT-240
DN250 10" 533 405 355 12-M24 320 30 3 630 260 AT-240
DN300 12" 610 460 410 12-M24 378 32 3 630 260 AT-240

 

ASME B16.5, CL 150, RF Dimension
Nominal Diameter NPS L ΦD ΦC N-M ΦR T f L1 L2 Pneumatic Actuator No.
DN15 1/2" 108 90 60.3 4-M12 34.9 11.6 2 171 83 AT-63
DN20 3/4" 117 100 69.9 4-M12 42.9 13.2 2 186 95.5 AT-75
DN25 1" 127 110 79.4 4-M12 50.8 14.7 2 206 103.5 AT-83
DN32 1-1/4" 140 115 88.9 4-M12 63.5 16.3 2 265 108 AT-92
DN40 1-1/2" 165 125 98.4 4-M12 73.0  17.9 2 272 121.5 AT-105
DN50 2" 178 150 120.7 4-M16 92.1 19.5 2 272 121.5 AT-105
DN65 2-1/2" 190 180 139.7 4-M16 104.8 22.7 2 304 142 AT-125
DN80 3" 203 190 152.4 4-M16 127.0  24.3 2 395 151 AT-140
DN100 4" 229 230 190.5 8-M16 157.2 24.3 2 462 174 AT-160
DN125 5" 356 255 215.9 8-M20 185.7 24.3 2 552 206 AT-190
DN150 6" 394 280 241.3 8-M20 215.9 25.9 2 556 226 AT-210
DN200 8" 457 345 298.5 8-M20 269.9 29.0  2 630 260 AT-240
DN250 10" 533 405 362.0  12-M24 323.8 30.6 2 630 260 AT-240
DN300 12" 610 485 431.8 12-M24 381.0  32.2 2 630 260 AT-240

 

 

Actuator Mounting Dimension Of Pneumatic Forged Ceramic Flange Ball Valve:

Ceramic Lined Flange Pneumatic Actuated Ball Valve Wear Resistant Double Acting For Pulp 2

Actuator Mounting Dimension
Nominal Diameter NPS ISO5211 ΦK1 n-Φd1 ΦK2 n-Φd2 45° SxS H1 H2 Torque N.m
DN15 1/2" F05/07 50 4-Φ8 70 4-Φ10 9 x 9 89.5 12 19
DN20 3/4" F05/07 50 4-Φ8 70 4-Φ10 9 x 9 94 12 25
DN25 1" F05/07 50 4-Φ8 70 4-Φ10 9 x 9 94 12 25
DN32 1-1/4" F05/07 50 4-Φ8 70 4-Φ10 11 x 11 103 14 30
DN40 1-1/2" F05/07 50 4-Φ8 70 4-Φ10 11 x 11 108 15 50
DN50 2" F07/10 70 4-Φ10 102 4-Φ12 14 x 14 135 15 70
DN65 2-1/2" F07/10 70 4-Φ10 102 4-Φ12 19 x 19 146 18 110
DN80 3" F07/10 70 4-Φ10 102 4-Φ12 19 x 19 160 20 160
DN100 4" F10/12 102 4-Φ12 125 4-Φ14 22 x 22 196 27 250
DN125 5" F10/12 102 4-Φ12 125 4-Φ14 27 x 27 213 27 300
DN150 6" F10/12 102 4-Φ12 125 4-Φ14 27 x 27 235 27 400
DN200 8" F14 140 4-Φ18 - - 36 x 36 270 40 750
DN250 10" F14 140 4-Φ18 - - 36 x 36 330 40 1200
DN300 12" F14 140 4-Φ18 - - 36 x 36 350 50 1200

 

 

The Comparison Of Round Port Ball And V Port Ball:

Ceramic Lined Flange Pneumatic Actuated Ball Valve Wear Resistant Double Acting For Pulp 3

 

 

Ball Valve Standard:

Ball Valve Standard
  GB Standard ASME Standard JIS Standard DIN Standard
Design Standard GB/T12237 API608 JIS BS5351 DIN 3357
Inspection Standard GB/T13927 API598 JIS B2003 EN 12266
Face-to-Face Standard GB/T12221 ASME B16.10 JIS B2002 DIN 3202-F4
Flange Standard HG/T 20592, 
GB/T9113
,EN 1092-1,
JB/T79.1
ASME B16.5 JIS B2220 EN 1092-1
Pressure-Temperature
Standard
GB/T 26640 ASME B16.34 ASME B16.34 ASME B16.34
Fire Safe Standard API607/API 6FA API607/API 6FA API607/API 6FA API607/API 6FA

 

 

Matching Air Accessories Selection For Pneumatic Ball Valve:

Ceramic Lined Flange Pneumatic Actuated Ball Valve Wear Resistant Double Acting For Pulp 4

 

 

Pneumatic Actuator Accessories Options :

Pneumatic Actuator Accessories Options 
Pneumatic Actuator Pisition Applicable Connection
Standard
Pneumatic Actuator Accessories
Actuator Upper VDI/VDE 3845 ● Limit Switch Box
● Proximity Switch
● P/P Pneumatic Positioner ( Control Input Signal Is 0.20-1.03 Bar or 3-15 PSI )
● E/P Electro Pneumatic Positioner ( Control Input Signal Is 4-20mA )
Actuator Back VDI/VDE 3845 Non Explosion-proof Type
ExmbIICT4 / EX d IIB T6 / EX d IIC T6 / EX ia IIC T6 Explosion-proof Type
● 3/2 Way Namur Solenoid Valve ( For Spring Return Actuator )
● 5/2 Way  Namur Solenoid Valve ( For Double Acting Actuator )
Air Filter Regulator
Actuator Bottom ISO5211/DIN3337 ● Declutchable Gear Box
● Ball Valve , Butterfly Valve , Plug Valve

 

 

Single Acting & Double Acting Difference Of Pneumatic Actuator:

 Principle Of Single Acting Pneumatic Actuator (Spring Return)
Counter - Clockwise Clockwise
Ceramic Lined Flange Pneumatic Actuated Ball Valve Wear Resistant Double Acting For Pulp 5

Air to port A forces the pistons outwards, causing the springs to compress, The pinion turns counterclockwise while air is being exhausted from port B.

 

Loss of air pressure on port A, the stored energy in the springs forces the pistons inwards. The pinion turns clockwise while air is being exhausted from port A.

Air to port B forces the pistons outwards, causing the springs to compress, The pinion turns counterclockwise while air is being exhausted from port B.

 

Loss of air pressure on port A, the stored energy in the springs forces the pistons inwards. The pinion turns clockwise while air is being exhausted from port A.

 

 

 Principle Of Double Acting Pneumatic Actuator
Counter - Clockwise Clockwise
Ceramic Lined Flange Pneumatic Actuated Ball Valve Wear Resistant Double Acting For Pulp 6

Air to Port A forces the pistons outwards, causing the pinion to turn counterclockwise while the air is being exhausted from Port B.

 

Air to Port B forces the pistons inwards, causing the pinion to turn clockwise while the air is being exhausted from Port A.

Air to Port A forces the pistons outwards, causing the pinion to turn clockwise while the air is being exhausted from Port B.


Air to Port B forces the pistons inwards, causing the pinion to turn counterclockwise while the air is being exhausted from Port A.

 

 

Operating Type Selection Of Ball Valve:

Ceramic Lined Flange Pneumatic Actuated Ball Valve Wear Resistant Double Acting For Pulp 7

 

 

Connect End Selection Of Pneumatic Ball Valve:

Ceramic Lined Flange Pneumatic Actuated Ball Valve Wear Resistant Double Acting For Pulp 8

 

 

Flow Path Selection Of Pneumatic 3 Ways Ball Valve:

Ceramic Lined Flange Pneumatic Actuated Ball Valve Wear Resistant Double Acting For Pulp 9

 

 

29 Years Valve Factory Founded In 1996:

Ceramic Lined Flange Pneumatic Actuated Ball Valve Wear Resistant Double Acting For Pulp 10

 

Good Feedback From 12382 Clients:

Ceramic Lined Flange Pneumatic Actuated Ball Valve Wear Resistant Double Acting For Pulp 11

 

 

No Worries After Buy Our Valves With Our Engineers:

Ceramic Lined Flange Pneumatic Actuated Ball Valve Wear Resistant Double Acting For Pulp 12

 

 

Frequently Asked Questions:

● Q1: ARE YOU A MANUFACTURER OR A TRADE COMPANY?

A1: We are a 29 years professional valve automation integration valve manufacturer, we produce and sale directly from our factory.

 

Q2: IS THERE A TECHNICAL ENGINEER'S GUIDE FOR INSTALLATION BEFORE OR AFTER SALE?

A2: Yes, no worries. Our technical engineer will remote video, installation guide, commissioning valve.

 

Q3: WHAT IS YOUR TERMS OF PAYMENT?

A3: T/T 30% as deposit, and 70% before delivery. We'll show you the photos of the products and packages before you pay the balance.

 

Q4: WHAT IS YOUR TERMS OF DELIVERY?

A4: EXW, FOB, CFR, CIF, DAP, DDP. 

 

Q5: HOW ABOUT YOUR DELIVERY TIME?

A5: Generally, it will take 2 to 5 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.

 

Q6: DO YOU TEST ALL YOUR GOODS BEFORE DELIVERY?

A6: Yes, we have 100% test before delivery.

 

Q7: HOW DO YOU MAKE OUR BUSINESS LONG-TERM AND GOOD RELATIONSHIP?

A7: We keep good quality and competitive price to ensure our customers benefit; we respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.