| Brand Name: | SONGO |
| MOQ: | 1 Piece |
| Price: | USD $135/Piece |
| Payment Terms: | L/C,D/A,D/P,T/T,Western Union |
| Supply Ability: | 5000-10,000Pieces/Month |
Descriptions And Features Of Forged Steel Ceramic Pneumatic Ball Valve:
SONGO pneumatic forged ceramic ball valve uses ceramics ball and lining. When applying to strong acid, strong alkali, slag, powder, grain, slurry, and all kinds of high-temperature, high corrosive and abrasive working condition, our ceramic ball valves have stable working performance and longer service life than metal seated ball valves no matter as on-off valves or flow control valves.
The forged ceramic ball valve with pneumatic actuator is three-pcs body design with flange connection. Material of body could be carbon steel or stainless steel according to working conditions or per customers' requirements. All wet parts include ball, seat and lining are all made of structure ceramics so that medium will not be in touch with body directly and valve body will not be corroded or abraded.
Design Features Of SONGO Pneumatic Actuator:
01) Actuator Body : Corrosion protected aluminium extruded body.
02) Movement Option : 2 Position 90° Turn , 2 Position 120° Turn , 2 Position 180° Turn , 3 Position 90° Turn , 3 Position 180° Turn.
03) Indicator : It is standard on all actuators.
04) Caps : Aluminium extruded caps provide maximum resistance against corrosion, caps are suitable for single and double acting actuators.
05) Stroke Adjustment : Permit adjustment of ± 5% in both directions.
06) Springs : Cartridge design and corrosion resistant springs.
07) Piston Bearing O-rings : Long lasting
08) Nuts and Bolts : Stainless steel and high resistance for corrosion.
09) Actuator Pistons : Aluminium injections. High quality o-rings and against corrosion.
10) Connections : Limit Switch Box , Proximity Switch , P/P Pneumatic Positioner ( Control Input Signal Is 0.20-1.03 Bar or 3-15 PSI ) , E/P Electro Pneumatic Positioner ( Control Input Signal Is 4-20mA ) , 3/2 Way Namur Solenoid Valve , 5/2 Way Namur Solenoid Valve , Air Filter Regulator , Declutchable Gear Box , Ball Valve , Butterfly Valve , Plug Valve
11) Cycle Life : 1,000,000 Operations
Part Material Of Pneumatic Forged Ceramic Flange Ball Valve:
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| No. | Name | Material | No. | Name | Material |
| 1 | Body | A105N, F304, F316, F316L | 13 | Gasket | RPTFE |
| 2 | Adapter | A105N, F304, F316, F316L | 14 | Sleeve | F304/F316L/Hastelloy C276 |
| 3 | Nut | A194-2H/8 | 15 | Packing | PTFE/Graphite |
| 4 | Bolt | A193-B7/B8 | 16 | Gland | F304/F316/F316L |
| 5 | Adapter Lining | Ceramics | 17 | Stem | 17-4PH/F304/F316L/Hastelloy C276 |
| 6 | O-Ring | VITON,VMQ | 18 | Gland Flange | ASTM A351 CF8 |
| 7 | O-Ring | VITON,VMQ | 19 | Bolt | ASTM A193-B7/B8 |
| 8 | Seat | Ceramics | 20 | Nut | ASTM A194-2H/B8 |
| 9 | O-Ring | VITON,VMQ | 21 | Bolt | SS304 |
| 10 | Ball | Ceramics | 22 | Yoke | ASTM A351 CF8 |
| 11 | Bushing | Ceramics | 23 | Actuator | Aluminum Alloy |
| 12 | O-Ring | VITON,VMQ |
Structure Dimension Drawing Of Pneumatic Operated Three-pcs Ceramic Ball Valve:
| EN/DIN 1092-1, PN16, RF Dimension | |||||||||||
| Nominal Diameter | NPS | L | ΦD | ΦC | N-M | ΦR | T | f | L1 | L2 | Pneumatic Actuator No. |
| DN15 | 1/2" | 108 | 95 | 65 | 4-M12 | 45 | 16 | 2 | 171 | 83 | AT-63 |
| DN20 | 3/4" | 117 | 105 | 75 | 4-M12 | 58 | 18 | 2 | 186 | 95.5 | AT-75 |
| DN25 | 1" | 127 | 115 | 85 | 4-M12 | 68 | 18 | 2 | 206 | 103.5 | AT-83 |
| DN32 | 1-1/4" | 140 | 140 | 100 | 4-M16 | 78 | 18 | 2 | 265 | 108 | AT-92 |
| DN40 | 1-1/2" | 165 | 150 | 110 | 4-M16 | 88 | 18 | 3 | 272 | 121.5 | AT-105 |
| DN50 | 2" | 178 | 165 | 125 | 4-M16 | 102 | 18 | 3 | 272 | 121.5 | AT-105 |
| DN65 | 2-1/2" | 190 | 185 | 145 | 8-M16 | 122 | 20 | 3 | 304 | 142 | AT-125 |
| DN80 | 3" | 203 | 200 | 160 | 8-M16 | 138 | 22 | 3 | 395 | 151 | AT-140 |
| DN100 | 4" | 229 | 220 | 180 | 8-M16 | 158 | 24 | 3 | 462 | 174 | AT-160 |
| DN125 | 5" | 356 | 250 | 210 | 8-M16 | 188 | 24 | 3 | 552 | 206 | AT-190 |
| DN150 | 6" | 394 | 285 | 240 | 8-M20 | 212 | 26 | 3 | 556 | 226 | AT-210 |
| DN200 | 8" | 457 | 340 | 295 | 12-M20 | 268 | 29 | 3 | 630 | 260 | AT-240 |
| DN250 | 10" | 533 | 405 | 355 | 12-M24 | 320 | 30 | 3 | 630 | 260 | AT-240 |
| DN300 | 12" | 610 | 460 | 410 | 12-M24 | 378 | 32 | 3 | 630 | 260 | AT-240 |
| ASME B16.5, CL 150, RF Dimension | |||||||||||
| Nominal Diameter | NPS | L | ΦD | ΦC | N-M | ΦR | T | f | L1 | L2 | Pneumatic Actuator No. |
| DN15 | 1/2" | 108 | 90 | 60.3 | 4-M12 | 34.9 | 11.6 | 2 | 171 | 83 | AT-63 |
| DN20 | 3/4" | 117 | 100 | 69.9 | 4-M12 | 42.9 | 13.2 | 2 | 186 | 95.5 | AT-75 |
| DN25 | 1" | 127 | 110 | 79.4 | 4-M12 | 50.8 | 14.7 | 2 | 206 | 103.5 | AT-83 |
| DN32 | 1-1/4" | 140 | 115 | 88.9 | 4-M12 | 63.5 | 16.3 | 2 | 265 | 108 | AT-92 |
| DN40 | 1-1/2" | 165 | 125 | 98.4 | 4-M12 | 73.0 | 17.9 | 2 | 272 | 121.5 | AT-105 |
| DN50 | 2" | 178 | 150 | 120.7 | 4-M16 | 92.1 | 19.5 | 2 | 272 | 121.5 | AT-105 |
| DN65 | 2-1/2" | 190 | 180 | 139.7 | 4-M16 | 104.8 | 22.7 | 2 | 304 | 142 | AT-125 |
| DN80 | 3" | 203 | 190 | 152.4 | 4-M16 | 127.0 | 24.3 | 2 | 395 | 151 | AT-140 |
| DN100 | 4" | 229 | 230 | 190.5 | 8-M16 | 157.2 | 24.3 | 2 | 462 | 174 | AT-160 |
| DN125 | 5" | 356 | 255 | 215.9 | 8-M20 | 185.7 | 24.3 | 2 | 552 | 206 | AT-190 |
| DN150 | 6" | 394 | 280 | 241.3 | 8-M20 | 215.9 | 25.9 | 2 | 556 | 226 | AT-210 |
| DN200 | 8" | 457 | 345 | 298.5 | 8-M20 | 269.9 | 29.0 | 2 | 630 | 260 | AT-240 |
| DN250 | 10" | 533 | 405 | 362.0 | 12-M24 | 323.8 | 30.6 | 2 | 630 | 260 | AT-240 |
| DN300 | 12" | 610 | 485 | 431.8 | 12-M24 | 381.0 | 32.2 | 2 | 630 | 260 | AT-240 |
Actuator Mounting Dimension Of Pneumatic Forged Ceramic Flange Ball Valve:
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| Actuator Mounting Dimension | ||||||||||
| Nominal Diameter | NPS | ISO5211 | ΦK1 | n-Φd1 | ΦK2 | n-Φd2 | 45° SxS | H1 | H2 | Torque N.m |
| DN15 | 1/2" | F05/07 | 50 | 4-Φ8 | 70 | 4-Φ10 | 9 x 9 | 89.5 | 12 | 19 |
| DN20 | 3/4" | F05/07 | 50 | 4-Φ8 | 70 | 4-Φ10 | 9 x 9 | 94 | 12 | 25 |
| DN25 | 1" | F05/07 | 50 | 4-Φ8 | 70 | 4-Φ10 | 9 x 9 | 94 | 12 | 25 |
| DN32 | 1-1/4" | F05/07 | 50 | 4-Φ8 | 70 | 4-Φ10 | 11 x 11 | 103 | 14 | 30 |
| DN40 | 1-1/2" | F05/07 | 50 | 4-Φ8 | 70 | 4-Φ10 | 11 x 11 | 108 | 15 | 50 |
| DN50 | 2" | F07/10 | 70 | 4-Φ10 | 102 | 4-Φ12 | 14 x 14 | 135 | 15 | 70 |
| DN65 | 2-1/2" | F07/10 | 70 | 4-Φ10 | 102 | 4-Φ12 | 19 x 19 | 146 | 18 | 110 |
| DN80 | 3" | F07/10 | 70 | 4-Φ10 | 102 | 4-Φ12 | 19 x 19 | 160 | 20 | 160 |
| DN100 | 4" | F10/12 | 102 | 4-Φ12 | 125 | 4-Φ14 | 22 x 22 | 196 | 27 | 250 |
| DN125 | 5" | F10/12 | 102 | 4-Φ12 | 125 | 4-Φ14 | 27 x 27 | 213 | 27 | 300 |
| DN150 | 6" | F10/12 | 102 | 4-Φ12 | 125 | 4-Φ14 | 27 x 27 | 235 | 27 | 400 |
| DN200 | 8" | F14 | 140 | 4-Φ18 | - | - | 36 x 36 | 270 | 40 | 750 |
| DN250 | 10" | F14 | 140 | 4-Φ18 | - | - | 36 x 36 | 330 | 40 | 1200 |
| DN300 | 12" | F14 | 140 | 4-Φ18 | - | - | 36 x 36 | 350 | 50 | 1200 |
The Comparison Of Round Port Ball And V Port Ball:
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Ball Valve Standard:
| Ball Valve Standard | ||||
| GB Standard | ASME Standard | JIS Standard | DIN Standard | |
| Design Standard | GB/T12237 | API608 | JIS BS5351 | DIN 3357 |
| Inspection Standard | GB/T13927 | API598 | JIS B2003 | EN 12266 |
| Face-to-Face Standard | GB/T12221 | ASME B16.10 | JIS B2002 | DIN 3202-F4 |
| Flange Standard | HG/T 20592, GB/T9113,EN 1092-1, JB/T79.1 |
ASME B16.5 | JIS B2220 | EN 1092-1 |
| Pressure-Temperature Standard |
GB/T 26640 | ASME B16.34 | ASME B16.34 | ASME B16.34 |
| Fire Safe Standard | API607/API 6FA | API607/API 6FA | API607/API 6FA | API607/API 6FA |
Matching Air Accessories Selection For Pneumatic Ball Valve:
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Pneumatic Actuator Accessories Options :
| Pneumatic Actuator Accessories Options | ||
| Pneumatic Actuator Pisition | Applicable Connection Standard |
Pneumatic Actuator Accessories |
| Actuator Upper | VDI/VDE 3845 | ● Limit Switch Box ● Proximity Switch ● P/P Pneumatic Positioner ( Control Input Signal Is 0.20-1.03 Bar or 3-15 PSI ) ● E/P Electro Pneumatic Positioner ( Control Input Signal Is 4-20mA ) |
| Actuator Back | VDI/VDE 3845 | Non Explosion-proof Type ExmbIICT4 / EX d IIB T6 / EX d IIC T6 / EX ia IIC T6 Explosion-proof Type ● 3/2 Way Namur Solenoid Valve ( For Spring Return Actuator ) ● 5/2 Way Namur Solenoid Valve ( For Double Acting Actuator ) Air Filter Regulator |
| Actuator Bottom | ISO5211/DIN3337 | ● Declutchable Gear Box ● Ball Valve , Butterfly Valve , Plug Valve |
Single Acting & Double Acting Difference Of Pneumatic Actuator:
| Principle Of Single Acting Pneumatic Actuator (Spring Return) | |
| Counter - Clockwise | Clockwise |
|
Air to port A forces the pistons outwards, causing the springs to compress, The pinion turns counterclockwise while air is being exhausted from port B.
Loss of air pressure on port A, the stored energy in the springs forces the pistons inwards. The pinion turns clockwise while air is being exhausted from port A. |
Air to port B forces the pistons outwards, causing the springs to compress, The pinion turns counterclockwise while air is being exhausted from port B.
Loss of air pressure on port A, the stored energy in the springs forces the pistons inwards. The pinion turns clockwise while air is being exhausted from port A. |
| Principle Of Double Acting Pneumatic Actuator | |
| Counter - Clockwise | Clockwise |
|
Air to Port A forces the pistons outwards, causing the pinion to turn counterclockwise while the air is being exhausted from Port B.
Air to Port B forces the pistons inwards, causing the pinion to turn clockwise while the air is being exhausted from Port A. |
Air to Port A forces the pistons outwards, causing the pinion to turn clockwise while the air is being exhausted from Port B.
|
Operating Type Selection Of Ball Valve:
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Connect End Selection Of Pneumatic Ball Valve:
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Flow Path Selection Of Pneumatic 3 Ways Ball Valve:
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29 Years Valve Factory Founded In 1996:
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Good Feedback From 12382 Clients:
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No Worries After Buy Our Valves With Our Engineers:
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Frequently Asked Questions:
● Q1: ARE YOU A MANUFACTURER OR A TRADE COMPANY?
A1: We are a 29 years professional valve automation integration valve manufacturer, we produce and sale directly from our factory.
● Q2: IS THERE A TECHNICAL ENGINEER'S GUIDE FOR INSTALLATION BEFORE OR AFTER SALE?
A2: Yes, no worries. Our technical engineer will remote video, installation guide, commissioning valve.
● Q3: WHAT IS YOUR TERMS OF PAYMENT?
A3: T/T 30% as deposit, and 70% before delivery. We'll show you the photos of the products and packages before you pay the balance.
● Q4: WHAT IS YOUR TERMS OF DELIVERY?
A4: EXW, FOB, CFR, CIF, DAP, DDP.
● Q5: HOW ABOUT YOUR DELIVERY TIME?
A5: Generally, it will take 2 to 5 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.
● Q6: DO YOU TEST ALL YOUR GOODS BEFORE DELIVERY?
A6: Yes, we have 100% test before delivery.
● Q7: HOW DO YOU MAKE OUR BUSINESS LONG-TERM AND GOOD RELATIONSHIP?
A7: We keep good quality and competitive price to ensure our customers benefit; we respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.